全自動經濟型焊渣回收機
Semi – Automatic dross recovery system
(model:SD-300T)
一、 基本功能與特點 Features:
SD-300經濟型錫渣分離機主要用于將波峰焊機在焊接過程中產生的氧化物進行還原、直接回收利用,以達到降低生產成本、保護環境和輔助提高產品質量的目的。
SD-300 is an endeavor in reverting and recycling the oxides which occur during working of a Wave Soldering Machine in order to reduce production cost, create a greener environment and assist the quality process.
本機采用特殊攪拌直接將輸料筒中的錫渣進行攪拌熔解后進入分離筒進行分離,在高速旋轉的螺旋葉片帶動下使分離系統中的錫和灰分開。本機還帶抽風過濾及冷卻裝置。
Use special stirring system to melt the tin residues in the tin container and separate tin and ash in the separation container by the high speed of screw rotation. The machine is equipped with exhaust filter and cooling fittings.
本裝置主要特點 Characteristic:
1、 采用PLC+溫度擴展模塊控制,人機界面操作;
PLC controlled temperature control, HITECH GUI interface.
2、 自動設置開機、關機時間,無需開機等待;
Auto turn on/off time setting, for convenience
3、 PID控溫方式,控溫準確;
Accurate PID temperature control
4、 高溫純錫熔化錫渣,熔錫速度快,溫度波動小,節約電能;
Uses High heaters, very economical to run
5、 外置加料口,操作方便;
Feeding part installed on the outside for easy operation.
6、 二級過濾熔化錫渣,提高分離率;
Dual melting and filtering of the tin residue to ensure highly separation rate.
7、 密封分離系統連續分離,采用316L特殊不銹鋼或鈦合金材料制作;
Airtight separate system is made with 316L stainless steel or titanium metal with series separation.
8、 錫條自動成型,成份穩定可靠,可直接投入生產;
Manual dispensing of tin in to the moulds, ready for immediate reuse in wave soldering system.
9、 抽風過濾系統經過三層過濾,有效去除尾氣中的苯及其化合物等有害氣體。
Triple filter exhaust system to reduce dangerous gas emissions.
型 號/ Model | SD-300經濟型焊渣回收 Automatic Economical Tin Residue Separator |
機體尺寸/Size | 1250mm(L)X800mm(W)X1200mm(H) |
重 量/Weight | 250KG |
電源/Power | AC380V 50Hz |
啟動功率Sartup Power | 5.6KW |
工作功率 Operation Power | 1.8KW |
電控系統Electronic Control System
操作界面 Operation Interface | 觸摸屏人機操作界面 Touch screen with human-machine operation interface |
控制系統 Control System | PLC+溫度擴展模塊 PLC for stable Temperature control |
熔渣系統Melting System
控溫方式 Temperature Control | PID+SSR模擬量 |
溫度范圍 Temperature Range | 室溫(Room Temperature )-350℃ |
加熱功率 Heating Power | 3.0kw |
升溫時間 Heating Time | 60min |
加料時間 Feeding Time | 8-10kg/20min |
底錫容量 Minimum Tin | 75kg |
攪拌電機 Stirring Machine | 3p 380v 200w |
內膽材質 Internal bile material | 鈦合金titanium alloy (3.0MM) |
分離系統Separate System
分離方式 Separate Method | 雙螺旋離心式 Acentric Dual Helix |
底錫容量 Minimum Tin | 30kg |
加熱功率 Heating Power | 2.4kw |
升溫時間 Heating Time | 50min |
溫度范圍 Temperature Range | 室溫(Room Temperature )-350℃ |
分離電機 Separator | 3p 380v 100w |
內膽材質 Internal bile material | 鈦合金titanium alloy (3.0MM) |
出錫系統 Tin Stick Forming System
錫條重量 Weight | 2.3kg/條 |
操作方式 Operation Method | 自動液位報警,人工放錫 Over fill Alarm, Manual Feeding |
煙霧過濾
風機規格 Specification | 380v 370w |
過濾方式 Filtering | 水過濾+活性炭組合過濾 Water Filting + Active Carbon Filtering |
三、 工作流程Working Procedure
四、 ,整體示意圖Diagram
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